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Projects

Our work, photographed on the job.

A selection of recent projects across water, agriculture, food processing, robotics and switchboard manufacture. Every photo is from the actual job, and client names are kept confidential.

CIP system overview screen designed by AMC, showing the CIP tank, pumps, valves, steam and chemical dosing during a caustic wash
CIP setpoints screen with alarm, timer, process and PID setpointsThe CIP overview screen running on the plant HMIAMC team reviewing a control panel with HMI before delivery

Food & beverage · Juice

Automated CIP system & filler control system

ClientJuice processing plant
SectorFood & beverage
ScopeDesign · build · install · commission
The brief
Replace manual cleaning with a fully automated clean-in-place (CIP) system for a filling line, and deliver a complete new control system for the filler itself, with the safety and hygiene a juice plant demands.
What we did
AMC designed, built, installed and commissioned a fully automated CIP system, and designed, built and installed a full control system for the filler. That covered the control panels, PLC and HMI software written to our verification standard, a machine risk assessment, and safety system validation and sign-off.

Outcomes

  • Fully automated, repeatable CIP cycles
  • New filler control system, PLC and HMI
  • Risk assessed and safety validated
  • Complete documentation and sign-off package
CIPFiller controlsPLC · HMISafety validation
Completed orange 1000 A distribution board
Busbar section of the 1000 A boardThe board strapped on the trailer for delivery

Fabrication & switchboard design

1000 A main distribution board

Rating1000 A
SectorBeverage processing
ScopeDesign · build · test
The brief
Supply a new 1000 A distribution board for a growing beverage processing plant, built to carry the new process, refrigeration and site services loads.
What we did
AMC designed and built the 1000 A board in our Griffith workshop, including the busbar system, main and outgoing protection and control section, then tested it and delivered it to site ready for installation.

Outcomes

  • 1000 A busbar system built in-house
  • Segregated, maintainable layout
  • Tested before it left the workshop
  • Delivered by our own crew
1000 ABusbarIn-house build
Pallet wrapper with new guarding, safety panel and stack light during commissioning
New safety control panel with Pilz safety controller and monitored contactors, live during testingPilz light curtain receiver installed on the machine frameLight curtain at the guarded access point

Machine safety · AS 4024

Pallet wrapper safety system

LocationMurrami NSW
SectorHay & fodder export
ScopeAssess · design · program · validate
The brief
An automated pallet wrapping machine with rotating and hazardous parts and no proper safeguarding.
What we did
AMC carried out a full risk assessment to AS 4024, then designed, programmed, integrated and tested a complete safety system. We added a new safety control panel with a Pilz safety controller, Pilz light curtains with muting, interlocked access doors and e-stops. The hydraulic motor and main drives were brought under safety control with STO and monitored contactors. We finished with stopping-distance validation and full electrical schematics.

Outcomes

  • Fully risk assessed to AS 4024
  • Pilz safety controller and light curtains with muting
  • STO and monitored contactors on drives
  • Stopping-distance validated and documented
AS 4024PilzLight curtainsSTO
Automated river pump control board installed in a pump shed
River pump intake and pipeworkCommissioning the pump control system on site

Water infrastructure & process automation

Automated river pump

LocationLake Cargelligo NSW
SectorWater / irrigation
ScopeDesign · build · commission
The brief
Replace a manually run river pump with a system that controls water flow precisely, cuts wasted water and energy, and can be monitored and run remotely.
What we did
AMC designed and built the pump control board, installed the site electrical and pipework controls, and commissioned a fully automated system with remote control.

Outcomes

  • Up to 30% reduction in water waste
  • Energy-efficient operation
  • Smart automation and remote control
  • Low-maintenance design
AutomationVSDRemote monitoring
Robotic brick palletiser cell with guarding
Robot cell guarding and controls

Robotics & advanced automation

Robotic brick palletiser

LocationTaree NSW
SectorManufacturing
ScopeRobotics · safety · controls
The brief
Speed up brick handling and packaging, reduce manual labour and make the work safer for operators.
What we did
AMC designed and installed a robotic palletising cell with full machine-safety guarding integrated into the cell design, integrated with the existing line.

Outcomes

  • Up to 50% faster production
  • Improved operator safety
  • Consistent, precise stacking
  • Scalable automation platform
RoboticsAS 4024Integration
Finished conveyor control panel with duct lids fittedOperator touchscreen showing the conveyor line running in autoOperator touchscreen showing motor run status for all eight conveyors

Food & beverage · Panel build

Citrus packing conveyor control system

LocationRiverina NSW
SectorFood & beverage
ScopeDesign · build · program · commission
The brief
Control and safeguard a multi-section conveyor system for a citrus packing operation, merging product from two packing lines into a steady, evenly spaced flow for the downstream packaging equipment.
What we did
AMC designed and built the control panel in our Griffith workshop, including the PLC, a bank of safety relays for e-stops and guarding, and eight variable speed drives, then programmed and tested it before delivery. The control system manages the timing and traffic across every conveyor section: it meters product in from both sides, controls merging and accumulation, and holds or releases bags so the crate filler is fed a steady, evenly spaced flow without gaps, jams or pile-ups. On site we commissioned the full line, with an operator touchscreen showing every conveyor, sensor, sequence and alarm in plain English.

Outcomes

  • Smooth, gap-free feed to the downstream packaging equipment
  • Eight independently controlled conveyor drives
  • Safety circuits designed to AS 4024
  • Operator HMI with line overview, motor status and alarms
  • Tested in our workshop, commissioned on site
PLCHMI8 × VSDSafety relays
Completed orange main switchboard in the workshop
Busbar chamber of the main switchboardThe AMC team with a switchboard in the workshop

Fabrication & switchboard design

Custom main switchboard

LocationGriffith NSW
SectorFruit packing
ScopeDesign · build · install
The brief
Give a busy fruit-packing facility the capacity and reliability to keep up with growth.
What we did
AMC engineered and built a custom main switchboard in-house in Griffith, with safety, efficiency and reliability designed in from the start and smart monitoring built in.

Outcomes

  • Future-ready, scalable design
  • Enhanced safety systems
  • Reliable, compliant operation
  • Smart monitoring
Main switchboardIn-house buildAS/NZS 3000
Solar-powered long-range CCTV pole
CCTV pole overlooking farm sheds

Smart connectivity & security

Farm-wide connectivity & smart security

LocationLandervale
SectorAgriculture
ScopeNetwork · CCTV · power
The brief
Reliable coverage and security across an entire rural property, with remote access from anywhere.
What we did
AMC designed and installed a farm-wide Wi-Fi mesh and long-range HD CCTV system, including solar-powered camera poles where there's no mains power.

Outcomes

  • Reliable long-range wireless coverage
  • HD CCTV with night vision
  • Remote monitoring and alerts
  • Weatherproof, easily expandable system
Wi-Fi meshCCTVSolar
Non-urban water meter installed on an irrigation pipe

Agricultural infrastructure

Non-urban water metering

LocationRegional NSW
SectorIrrigation
ScopeSupply · install · validate
The brief
Accurate, real-time water-use data and compliance with NSW non-urban metering rules, without replacing existing infrastructure.
What we did
AMC installs and upgrades agricultural water meters and data loggers, giving growers clear digital usage data and an affordable path to compliance.

Outcomes

  • Accurate water-use monitoring
  • Early leak and loss detection
  • Better irrigation efficiency
  • Cost-effective compliance upgrade
MeteringTelemetryNSW compliance
Upgraded automation panel
Original legacy control panel before upgradeNew control panel with HMI

Plant upgrades & modernisation

Legacy control system upgrades

LocationRegional NSW
SectorFood & industrial
ScopeMigrate · rewire · commission
The brief
Keep older machines productive when their control systems are obsolete, unsupported or unreliable, without paying for full replacement.
What we did
AMC replaces outdated controls with modern PLCs, drives and operator screens, often in staged cutovers so the plant keeps running during the upgrade.

Outcomes

  • Modern performance without full replacement
  • Improved safety and reliability
  • Fewer breakdowns and less downtime
  • Longer machinery life
PLC migrationHMIStaged cutover
AMC electrician installing cabling at a process plant
New cable tray installationProcess equipment after installation

Food & beverage · Installation

Process plant electrical installation

LocationRiverina NSW
SectorFood processing
ScopeInstall · terminate · test
The brief
Install power and control cabling for new process equipment inside an operating food plant.
What we did
AMC's field crew installed cable tray, power and control cabling and terminations for the new process equipment, working around live production.

Outcomes

  • Neat, compliant cable management
  • Work planned around production
  • Tested and documented on completion
InstallationCable trayFood plant

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